twitter
contact us
 
deepak power storage
 

Production Technology

print

Print this Page

   mailus

Quick Mail

 
manufacturing unit
 

We manufacture every battery component under fully controlled environment. We are not just an assembler that outsources plates & components for assembly. Our automotive & Home Inverter batteries represent the major use of cutting edge lead-acid technology. We use state-of-the-art factory located in Himachal Pradesh

&

our sophisticated machineries are from Germany, USA, Denmark, Taiwan and other reputed Indian companies having technological foreign collaboration.

We use high quality raw material procured from trusted sources so as to ensure fully backward integrated supply chain to produce high quality automotive, Home Inverter and power storage batteries.

Although quality tests are carried out at every stage of production yet at the final stage of assembly line every battery unit goes through HRD, Polarity, and Short Circuit test to ensure compliance with international battery standards in addition to JIS & DIN Standards. Evidently, our all batteries are free from manufacturing defects and guarantee 100% output, shelve

&

service life as mentioned in the specifications.

The major steps in manufacturing process, which is shown in the process flow chart, are described below in stages:


Step1:

Oxide Manufacture:

We use milling process; solid lead (which may range in size from small balls to complete pigs) is fed into a rotating mill. The tumbling action of the lead generates heat and the surface of the lead oxidizes. As the particles roll around in the drum, the surface layers of oxide are removed to expose more clean lead for oxidation. The airstream carries the powder to a bag filter, where it is collected.


Step2:

Grid production

Our High quality grids are produced mainly by Automatic Gris Casting Machines and are particularly cast lead alloy for our automotive batteries.


Step3:

Pasting

We use high grade Pasting Machine from OPTAMAC USA. Battery paste is made by mixing the oxide with water, Sulphuric acid and a range of proprietary additives. The paste is pressed by machine onto the grid network, and the plates are usually flash-dried in a high-temperature oven.


Step4:

Curing

Pasted plates are cured by storing them in ovens under carefully controlled conditions of temperature, humidity and time. Free lead in the paste converts to lead oxide.


Step5:

Formation, Plate Cutting and Assembly

Cured

&

dried Battery plates undergo an electrical formation process In tank formation. Plates are loaded into large baths of dilute sulphuric acid and a direct current is passed to form the positive and negative plates. After drying, the plates are cut and assembled, with a HIGH QUALITY SEPARTOR between them, into battery boxes. Plates of like polarity are connected by welding together the plate lugs.


Step6:

Quality

&

Performance Tests

Before our batteries get packaged into cartons, they undergo following tests for performance, Endurance and compliance with laid down Standards. Any deficit in the performance results in the scrapping of the battery.



 

Manufacturing Unit

Below Quick Links

arrow

Production Technology

arrow

Infrastructure Gallery

arrow

Production Flow Chart

arrow

Technology & Hardware

Sign up for

Newsletter

Get latest news delivered to your Inbox

news letters

Enter Your E-Mail ID:

e.g. name@gmail.com


main home
 
service hotline number

State-of-the Art Manufacturing Technology form U.S.A, Europe &Far East.
High Pressure Grip Casting Technology form DSC, Taiwan
High Speed Pasting Machines from OPTAMAC, U.S.A
Oxide Ball Mills from SANHHUAN, China.
Read more..!